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Exam 6: Process Selection and Facility Layout

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Question 1

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The process of assigning tasks to workstations in such a way that the workstations have approximately equal time requirements is called:

A) fair employment practices
B) idle time analysis
C) line balancing
D) cycle time optimization
E) none of the above

F) B) and C)
G) C) and D)

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Question 2

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In the use of closeness ratings for process layouts, the code "U" means the closeness between two departments is:

A) (U) nknown
B) (U) nusually important
C) of (U) sual importance
D) (U) nimportant
E) (U) ndesirable

F) B) and E)
G) A) and D)

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Question 3

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Product profiling links key product or service requirements to:

A disadvantage of a product layout can be high in-process inventory costs.

If the company desires that output rate equal demand, what is the desired cycle time (in seconds) ?

The minimum possible cycle time in a product layout is determined by the:

Accounting, purchasing, and inventory control are fairly routine with process layouts.

For eight hours of operating time per day and a desired output rate of 960 units per day, what is the minimum number of stations needed to achieve the appropriate cycle time?

If the company were to locate departments X, Y, and Z in areas 1, 2, and 3, respectively, what would be the total distance (in meters) loads would be moved each week?

The type of layout in which workers, materials, and equipment are moved to the product as needed is:

Group technology is closely connected to cellular manufacturing.

What is it about continuous processes that make them appropriate for products in the maturity phase of their life-cycle?

Layout planning is required because of: (I) Efficient operations (II) Accidents or safety hazards (III) New products or services (IV) Morale problems

Poor layouts are found in both manufacturing and service organizations.

A robot consists of three parts: a power supply, a controller, and a mechanical arm.

Given the following process layout data for locating six departments in the six areas shown:

Which of the following process types would be more likely to be used in the introductory phase of a product's life-cycle?

In which type of operations are you likely to see, at most, only minor variations in the product or service being produced using the same process and the same equipment?

In which type of processing system would gasoline be produced from crude oil?

For eight hours of operating time per day and a desired output rate of 960 units per day, what is the percentage of idle time for the balance which uses the minimum number of stations?